大国匠芯:国产压力变送器/差压变送器日常维护国际通用版 |
信息来源: 华恒变送器厂家 | 2019-10-28 点击量: 7334 |
工业自动变送器厂家是在工业生产过程中,对工艺参数进行检测、显示、记录或控制变送器厂家。 工艺生产过程的检测是了解和控制工业生产的基本手段,只有在任何时刻都能准确地了解工艺过程的全貌,并进行控制,才能保证生产过程顺利,并以高的生产率、小的消耗生产出合格的产品
Industrial automatic transmitter manufacturers are in the process of industrial production, process parameters detection, display, record or control the transmitter manufacturers.The detection of technological production process is the basic means to understand and control industrial production. Only when the overall picture of technological process can be accurately understood and controlled at any time can the production process be smooth and qualified products be produced with high productivity and small consumption
1、检查安装孔的尺寸:如果安装孔的尺寸不合适,传感器在安装过程中,其螺纹部分就很容易受到磨损。这不仅会影响设备的密封性能,而且使压力传感器不能充分发挥作用,甚至还可能产生安全隐患。只有合适的安装孔才能够避免螺纹的磨损(螺纹工业标准1/2-20 UNF 2B),通常可以采用安装孔测量仪对安装孔进行检测,以做出适当的调整。
1. Check the size of the mounting hole: if the mounting hole is not the right size, the threaded part of the sensor will be easily worn during installation.This will not only affect the sealing performance of the equipment, but also make the pressure sensor not fully play a role, and may even cause safety risks.Wear of threads can be prevented only by a suitable mounting hole (thread industry standard 1/2-20 UNF 2B), and the mounting hole can usually be tested with a mounting hole gauge to allow for appropriate adjustments.
2、保持安装孔的清洁:保持安装孔的清洁并防止熔料堵塞对保证设备的正常运行来说十分重要。在挤出机被清洁之前,所有的压力传感器都应该从机筒上拆除以避免损坏。在拆除传感器时,熔料有可能流入到安装孔中并硬化,如果这些残余的熔料没有被去除,当再次安装传感器时就可能造成其顶部受损。清洁工具包能够将这些熔料残余物去除。然而,重复的清洁过程有可能加深安装孔对传感器造成的损坏。如果这种情况发生,就应当采取措施来升高传感器在安装孔中的位置。
2. Keep the installation hole clean: it is very important to keep the installation hole clean and prevent the block of melt to ensure the normal operation of the equipment. All pressure sensors should be removed from the barrel to avoid damage before the extruder is cleaned. When the sensor is removed, the melt may flow into the mounting hole and harden. If the residual melt is not removed, the top of the sensor may be damaged when the sensor is reinstalled. The cleaning kit is able to remove the residual material. However, repeated cleaning processes may exacerbate damage to the sensor caused by mounting holes. If this happens, measures should be taken to raise the position of the sensor in the mounting hole.
3,选择恰当的位置:当压力传感器的安装位置太靠近生产线的上游时,未熔融的物料可能会磨损传感器的顶部;如果传感器被安装在太靠后的位置,在传感器和螺杆行程之间可能会产生熔融物料的停滞区,熔料在那里有可能产生降解,压力信号也可能传递失真;如果传感器过于深入机筒,螺杆有可能在旋转过程中触碰到传感器的顶部而造成其损坏。一般来说,传感器可以位于滤网前面的机筒上、熔体泵的前后或者模具中
Select the appropriate position: when the pressure sensor is installed too close to the upstream of the production line, the unmelted material may wear the top of the sensor. If the sensor is installed too far back, a stagnation zone of the molten material may be created between the sensor and the screw stroke, where the molten material may degrade and the pressure signal may be distorted. If the sensor is too deep into the barrel, the screw may touch the top of the sensor during rotation and cause damage. Generally speaking, the sensor can be located on the barrel in front of the filter screen, front and rear of the melt pump or in the mold
仔细清洁;在使用钢丝刷或者特殊化合物对挤出机机筒进行清洁前,应该将所有的传感器都拆卸下来。因为这两种清洁方式都可能会造成传感器的震动膜受损。当机筒被加热时,也应该将传感器拆卸下来并使用不会产生磨损的软布来擦拭其顶部,同时传感器的孔洞也需要用清洁的钻孔机和导套清理干净。
Careful cleaning; All sensors should be removed before cleaning the cylinder with a wire brush or special compound. Both cleaning methods may cause damage to the vibration membrane of the sensor. When the cylinder is heated, the sensor should also be removed and wiped at the top with a soft cloth that will not cause any wear and holes in the sensor should be cleaned with a clean drill and guide sleeve.
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